graph TB
subgraph "PCS DC-DC变换级"
A["电池侧输入 \n 48V-800VDC"] --> B["输入滤波电容"]
B --> C["高频变压器初级"]
C --> D["开关节点"]
subgraph "主功率MOSFET选型"
E["VBGQT1401 \n 40V/330A/TOLL \n Rds(on)=1mΩ"]
F["VBM155R20 \n 550V/20A"]
G["VBMB175R05 \n 750V/5A"]
end
D --> E
D --> F
D --> G
E --> H["变压器次级"]
F --> H
G --> H
H --> I["输出滤波"]
I --> J["直流输出 \n 400V/800V"]
end
subgraph "驱动与保护"
K["PCS控制器"] --> L["专用驱动IC \n UCC5350"]
L --> E
L --> F
M["电流霍尔传感器"] --> N["过流比较器"]
N --> O["故障锁存"]
O --> P["快速关断信号"]
P --> L
Q["温度传感器"] --> R["温度监控"]
R --> K
end
subgraph "热管理设计"
S["一级:液冷基板"] --> E
T["二级:强制风冷"] --> F
U["三级:PCB敷铜"] --> G
V["散热器+导热硅脂"] --> E
end
style E fill:#e8f5e8,stroke:#4caf50,stroke-width:2px
style F fill:#e8f5e8,stroke:#4caf50,stroke-width:2px
BMS主动均衡与保护拓扑详图
graph LR
subgraph "电池单体监控与均衡"
A["电池单体1 \n 3.2V"] --> B["电压采样"]
A --> C["温度采样"]
B --> D["BMS MCU"]
C --> D
subgraph "均衡MOSFET阵列"
E["VBA3102N \n Ch1:均衡开关1"]
F["VBA3102N \n Ch2:均衡开关2"]
G["VBQA2403 \n 预充开关"]
end
D --> E
D --> F
D --> G
E --> H["均衡电感"]
F --> I["均衡电阻"]
G --> J["预充电阻"]
H --> K["能量转移总线"]
I --> K
J --> L["主接触器"]
end
subgraph "多通道BMS板设计"
M["PCB布局区域"] --> N["电源分区"]
M --> O["信号分区"]
M --> P["功率分区"]
subgraph "MOSFET布局"
Q["VBA3102N×4 \n SOP8封装"]
R["VBQA2403×2 \n TO-252"]
end
N --> Q
O --> Q
P --> R
S["底部敷铜≥50mm²"] --> Q
T["散热过孔阵列"] --> Q
end
subgraph "保护与隔离"
U["隔离电源"] --> V["隔离ADC"]
V --> D
W["磁珠+RC吸收"] --> E
X["TVS保护"] --> D
Y["看门狗电路"] --> D
end
style E fill:#e3f2fd,stroke:#2196f3,stroke-width:2px
style G fill:#e3f2fd,stroke:#2196f3,stroke-width:2px
辅助电源与散热控制拓扑详图
graph TB
subgraph "辅助电源DC-DC变换"
A["辅助输入 \n 24V/48V"] --> B["输入保护"]
B --> C["DC-DC控制器"]
subgraph "开关MOSFET选型"
D["VBM1638 \n 60V/50A/TO-220 \n Rds(on)=24mΩ"]
E["VBED1402 \n 低Vth=1.4V"]
end
C --> D
C --> E
D --> F["高频变压器"]
E --> F
F --> G["输出整流"]
G --> H["12V/5V输出"]
H --> I["控制板供电"]
end
subgraph "散热风机驱动"
J["MCU PWM输出"] --> K["电平转换"]
K --> L["VBM1638栅极"]
subgraph "风机负载"
M["轴流风扇×4"]
N["液冷泵×1"]
end
L --> M
L --> N
O["续流二极管"] --> M
P["电流检测"] --> Q["过载保护"]
Q --> J
end
subgraph "热管理控制"
R["温度传感器组"] --> S["温度监控MCU"]
S --> T["PWM调频控制"]
T --> J
U["风速传感器"] --> S
V["流量传感器"] --> S
W["三级散热控制"] --> X["散热执行器"]
X --> M
X --> N
end
subgraph "可靠性设计"
Y["降额设计 \n 70-80%额定值"] --> D
Z["TVS防护"] --> L
AA["防反接电路"] --> A
BB["绝缘处理"] --> D
end
style D fill:#fff3e0,stroke:#ff9800,stroke-width:2px
style E fill:#fff3e0,stroke:#ff9800,stroke-width:2px