graph LR
subgraph "加热器功率链路"
A["直流母线24V/48V"] --> B["π型滤波器"]
B --> C["PWM控制节点"]
C --> D["VBQF1615 \n 主开关MOSFET"]
D --> E["电流采样电阻"]
E --> F["主加热器 \n 1500W"]
F --> G["功率地"]
H["MCU PWM"] --> I["栅极驱动器"]
I --> D
E --> J["差分放大器"]
J --> K["ADC输入"]
K --> H
end
subgraph "热管理设计"
L["VBQF1615 DFN8"] --> M["底部散热焊盘"]
M --> N["PCB敷铜(2oz)"]
N --> O["散热过孔阵列"]
O --> P["背面铜层"]
P --> Q["导热垫片"]
Q --> R["金属机壳"]
S["NTC温度传感器"] --> T["温度监测"]
T --> H
end
subgraph "保护电路"
U["TVS管"] --> A
V["RC缓冲电路"] --> D
W["过流比较器"] --> X["故障锁存"]
X --> Y["关断信号"]
Y --> I
end
style D fill:#ffebee,stroke:#f44336,stroke-width:2px
style F fill:#ffcdd2,stroke:#e53935,stroke-width:2px
搅拌电机驱动拓扑详图
graph TB
subgraph "三相FOC电机驱动"
A["直流母线"] --> B["三相逆变桥"]
subgraph "上桥臂MOSFET"
Q_UH["VBQF1410 \n U相上桥"]
Q_VH["VBQF1410 \n V相上桥"]
Q_WH["VBQF1410 \n W相上桥"]
end
subgraph "下桥臂MOSFET"
Q_UL["VBQF1410 \n U相下桥"]
Q_VL["VBQF1410 \n V相下桥"]
Q_WL["VBQF1410 \n W相下桥"]
end
B --> Q_UH
B --> Q_VH
B --> Q_WH
B --> Q_UL
B --> Q_VL
B --> Q_WL
Q_UH --> C["U相输出"]
Q_VH --> D["V相输出"]
Q_WH --> E["W相输出"]
Q_UL --> F["功率地"]
Q_VL --> F
Q_WL --> F
C --> G["搅拌电机 \n 三相绕组"]
D --> G
E --> G
end
subgraph "FOC控制回路"
H["电机位置传感器"] --> I["FOC算法"]
I --> J["PWM生成器"]
J --> K["栅极驱动器"]
K --> Q_UH
K --> Q_VH
K --> Q_WH
K --> Q_UL
K --> Q_VL
K --> K["Q_WL"]
L["相电流检测"] --> M["电流环"]
M --> I
end
subgraph "EMC优化设计"
N["栅极电阻"] --> O["开关速度优化"]
P["RC缓冲电路"] --> Q["电压尖峰抑制"]
R["屏蔽线/双绞线"] --> S["辐射EMI降低"]
end
subgraph "保护功能"
T["电流采样"] --> U["过流保护"]
V["温度传感器"] --> W["过温保护"]
X["堵转检测"] --> Y["故障处理"]
end
style Q_UH fill:#e8f5e8,stroke:#4caf50,stroke-width:2px
style G fill:#c8e6c9,stroke:#388e3c,stroke-width:2px
热管理与保护拓扑详图
graph LR
subgraph "三级散热架构"
A["一级重点散热"] --> B["主加热驱动MOSFET \n VBQF1615"]
C["二级协同散热"] --> D["电机驱动MOSFET \n VBQF1410"]
E["三级自然散热"] --> F["负载开关IC \n VB5222"]
G["2oz铜厚PCB"] --> B
G --> D
H["散热过孔阵列"] --> I["背面铜层"]
I --> J["导热垫片"]
J --> K["金属机壳/底座"]
L["有限空气对流"] --> D
M["局部敷铜"] --> F
end
subgraph "温度监测网络"
N["加热器NTC"] --> O["ADC通道1"]
P["电机NTC"] --> Q["ADC通道2"]
R["PCB NTC"] --> S["ADC通道3"]
O --> T["MCU温度管理"]
Q --> T
S --> T
T --> U["风扇PWM控制"]
T --> V["功率降额策略"]
end
subgraph "电气保护网络"
W["TVS阵列"] --> X["直流母线"]
Y["RC吸收电路"] --> Z["电机相线"]
AA["续流二极管"] --> AB["感性负载"]
AC["电流检测电阻"] --> AD["比较器"]
AD --> AE["故障锁存"]
AE --> AF["关断信号"]
AF --> AG["所有驱动芯片"]
end
subgraph "故障诊断机制"
AH["负载电流监测"] --> AI["开路/短路检测"]
AJ["MOSFET Rdson监测"] --> AK["健康状态预测"]
AL["热循环计数"] --> AM["焊点疲劳评估"]
end
style B fill:#ffebee,stroke:#f44336,stroke-width:2px
style D fill:#e8f5e8,stroke:#4caf50,stroke-width:2px
style F fill:#e3f2fd,stroke:#2196f3,stroke-width:2px